Energy Assessments

KPPC offers comprehensive onsite energy assessments to help organizations identify energy savings opportunities (ESOs) and improve overall efficiency.

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What you can expect from an energy assessment

1

Utility Bill Analysis

Each assessment begins with a detailed utility billing analysis to establish a baseline and uncover trends in energy consumption.

2

Site Visit

Our engineers then conduct an in-depth on-site evaluation to identify process and operational improvements tailored to your facility. 

3

Report

Recommendations are provided in a detailed report and prioritized based on their potential return on investment (ROI), empowering clients to make informed decisions that reduce energy costs, improve performance and support sustainability goals.

Contact us for a free assessment

We can help you identify ways to manage the use and cost of energy at your facility.

How can you benefit from a free assessment?

$85K

Average energy cost savings identified per client

1.5 years

Average payback period 

480

Tons CO2 reduction identified on average per client

Energy saving opportunities

Energy saving opportunities typically uncovered in manufacturing facilities:

Waste heat recovery

Excess heat from equipment such as boilers and ovens can be captured and reused in other heating process or to make the heating operation more efficient. 

Insulation

Insulating equipment and pipes can lead to significant energy savings.

Steam system optimization

All aspects of a steam system are important to the overall energy efficiency. Regular inspection and maintenance is necessary to maintain good operating conditions.

Ground water cooling

A large portion of Kentucky is located above a significant ground water aquifer. This can be utilized to the advantage of Kentucky manufacturers to cool energy intensive processes.

Chiller system optimization

Chillers are an important part of many manufacturing processes. There are several best practices and options for supporting equipment to have your chiller system perform better.

Pressure reduction

Oftentimes, manufacturers install their compressed air systems at delivered settings or use a pressure that the personnel are accustomed to. However, this usually exceeds the minimum pressure required by the equipment utilizing the compressed air. It is best to periodically evaluate if your air compressor settings are appropriate for your facility.

Leak studies

Compressed air leaks are a common energy loss in manufacturing facilities. Leaks can contribute up to 20-30% of the cost to run a compressed air system if left unchecked. 

LED retrofit

LED lighting is the best, most efficient option for lighting in both manufacturing and office areas. Consider changing your lighting strategy to capitalize on this efficient technology.

Occupancy sensors

Occupancy sensors are a good option to reduce electrical usage for lightly traveled areas of your facility such as closets, bathrooms, conference rooms, warehouses and walkways. Strategically placed and operated, up to 60% usage savings can be experience for some of these areas.

Solar PV systems

Solar PV is the primary way a facility can directly offset their energy consumption from the grid. Consuming no fuel, this option for power generation at your facility is one of the most efficient ways of achieving your carbon emission reduction goals.

Solar thermal

Another solar-based technology, solar thermal can be used to capture solar energy and use it for heating in your facility.

Load and efficiency analysis

Motors that are only partially loaded reduces efficiency. By real time measuring of actual motor electrical consumption, it can be determined if the motor is right-sized for the application. 

VFDs

Variable Frequency Drives (VFDs) match motor speed to load which can reduce energy and costs. They also help extend motor life by providing soft starts and stops.